Production Optimisation

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Unfolding production improvement opportunities

Quite often, different products use the same machines but at different levels of energy, resources and for different periods of time. Gathering this information has been a challenge. With FactoryOne, granular information is gathered to help you identify the most energy and resource intensive machines or non-productive assets for a given product so you can make rational improvements.

The Facts

Proven Results

Proven Results

Proven results in unfolding production improvement opportunities

Saving Opportunity

Saving Opportunity

We turn production improvement opertunity in to real costs savings

Real-Time Updates

Real-Time Updates

We surface continuous real-time production improvement recommendations

Machine Learning

Machine Learning

Machine learning and analytics to assist your decision-making to give you better control

Identify issues when they happen

Identify issues when they happen

  • Quickly visualise performance across a broad range of metrics
  • Examine factors affecting performance
  • Use advanced tools to prioritise opportunities
Identify new saving opportunities

Identify new saving opportunities

  • We understand energy consumption at a machine level
  • Then layer production data to show the energy used in production
  • Energy is no longer an overhead
Improve processes

Improve processes

  • Quickly visualise performance across a broad range of metrics
  • Examine factors affecting performance
  • Use advanced tools to prioritise opportunities
Unfold the true drivers of your consumption

Unfold the true drivers of your consumption

  • It’s not enough to just meter energy, you have to understand what drives consumption
  • Understanding how idle machinery, setups, building services, compressors, fans, conveyors and more also contribute
  • Continuously monitor performance at line, factory and enterprise level

Unequivocal Results

Learn More Primary Metal Manufacturing Efficient Operations
Energy consumption reduced by 45%

Aluminium Production

Hot Rolling Process
Saving 305T CO2 eq.

Learn More Heavy Industry
Energy consumption reduced by 12%

Heavy Engineering

Air Compressor
Saving 60T CO2 eq.

Learn More Fabricated Metal Product Manufacturing
Energy consumption reduced by 43%

Metal Fabrication

Saving 21T CO2 eq.
and 30% of labour hire

Learn More Basic Chemical and Chemical Product Manufacturing
Energy consumption reduced by 51%

Pharmaceutical Production

Saving >1000T CO2 eq.

Start Saving

By improving your factory operations & bottom line.
Reduce energy consumption, improve production output, reduce waste and more…
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Frequently Asked Questions

As a factory, what do I need to do?

Provide access to your assets and personnel to assist in connecting our meters and IT team for ERP/SCADA information.

Do I need to shut down the factory?

No, this is a non-invasive solution with no downtime of your factory.

How long is the setup process?

Most likely a day for meter connection and another day for IT configuration.

How long till we see results?

Data will be following in immediately. We will provide recommendations within 30 days from first live data stream.

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