Next Genaration Fabricated Metal Manufacturing

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Taking Fabricated Metal Manufacturing To The Next Level

The metal fabrication industry has faced a great deal of changes combined with growing domestic competition as more projects are moved overseas. Metal fabricators need to get lean, and doing so begins with a careful analysis process in which an organization intentionally assesses its core business strategies. This self-evaluation should leave you with some ideas of how you need to improve as an organization. Going through this process is impossible with out smart data.

By leveraging our manufacturing business intelligence solution, which tracks in real time production and economic performance and automatically identifying inefficiencies, we can enable you quick decision-making for significant cost savings and cross organization improvements.

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Taking Fabricated Metal Manufacturing To The Next Level

Real-Time Performance

We show you real-time performance data of all your assets.

Machine Learning

Machine learning and analytics to assist your decision-making and give you control.

Identify Weak Spots

We identify supply chain weak spots and turn them into cost saving and revenue generating opportunities.

Identify Saving Opportunities

We turn energy from an overhead to a direct cost of production and identify savings opportunities.

Project Costs

We enable you to proactively project costs and profit margins.

Minimal Setup

Minimal setup time with live data streaming in minutes.

Health of your Machines

Factory uptime is critical for successful operation and no two machines in a factory are the same. So it is important to monitor different parameters to ensure that the performance of your assets is maintained. The simplicity and adaptability of our system allows you to install the sensors that you need to monitor downtime, operator safety, etc.
Health of your Machines

Machine Portfolio Analysis

Machines vary in their consumption of energy, depending on the products processed: one may experience high energy intensities whilst others may have high idle times. FactoryOne’s granular metering, combined with its powerful algorithms enables improvement opportunities to be automatically surfaced so actions can be taken.
Machine Portfolio Analysis

Performance at a Glance

Our system provides an overview of all factories at an enterprise level and visualizes the performances of each factory, enabling management to assess the current status such as spare capacity or delays in the supply chain and take actions if necessary. The KPIs are customized to your needs and are tracked in real time against the set targets.
Performance at a Glance

Production and Profit Tracking

Modern factories operate on tight schedules, with many different processes in operation. FactoryOne’s solution enables factory managers to monitor actual production and profitability compared to the set targets/budgets and take actions if performance is below expectations. The granularity of information allows factory managers to drill down to the root cause of the problem to quickly resolve the issue.
Production and Profit Tracking

Resource Requirements

Quite often, different products use the same machines but at different levels of energy, with different resources and for different periods of time. Gathering this information has been a challenge. With FactoryOne, granular information is gathered to help you identify the most energy and resource intensive machines or non-productive assets for a given product so you can make rational improvements.
Resource Requirements

Your KPIs in One Place

Each KPI is updated in real-time and communicated with visual indicators so you can quickly understand different aspects of factory performance. The easy to use interface is customizable for each person and granular information at shift, line, machine or product level are accessible with a single click.
Your KPIs in One Place

Workforce Benefits

Operations Manager

Operations Manager

Use data insights to manage pilot resources and all documentation related to flight operations.

Energy Efficiency Managers

Energy Efficiency Managers

Ensure teams are properly staffed and have the right resources, saving time and money.

Production Managers

Production Managers

Efficiently manage the airworthiness of aircraft and keep them flying with minimum delays.

Ground Operations

Ground Operations

Use data insights to manage pilot resources and all documentation related to flight operations.

We optimize your core cost drivers

Waste Reduction

Eliminating waste in all forms to make a process or business the best it can be is at the hart…
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Performance & Profit Intelligence

Modern factories operate on tight schedules, with many different processes in operation
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Predictive Maintenance

Factory up-time is critical for successful operation and no two machines in a factory are the same. So it is…
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Production Optimisation

Modern factories operate on tight schedules and budgets, with many different processes in operation
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Start Saving

By improving your factory operations & bottom line.
Reduce energy consumption, improve production output, reduce waste and more…
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Frequently Asked Questions

As a factory, what do I need to do?

Provide access to your assets and personnel to assist in connecting our meters and IT team for ERP/SCADA information.

Do I need to shut down the factory?

No, this is a non-invasive solution with no downtime of your factory.

How long is the setup process?

Most likely a day for meter connection and another day for IT configuration.

How long till we see results?

Data will be following in immediately. We will provide recommendations within 30 days from first live data stream.

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